Plastic Elevator Buckets

Plastic Elevator Buckets

Our buckets are designed to resist high impact, abrasion, and corrosion. With a smooth surface that complies with FDA standards for food safety, they ensure a clean and safe environment for food handling. Here are some plastic elevator bucket types and specifications at Jingwei, and you can contact us for your custom plastic elevator buckets.

D&S Series – Deep Type Bucket (HDPE & Nylon)

The D&S Series represents a heavy-duty, deep bucket design, optimized for agricultural applications. It is an enhanced and thickened version of the original DS series, combining the robust features of North American prototypes with unique aspects of domestic elevator bucket designs.

  • Design Integration: Inspired by North American prototypes, this series incorporates the distinctive design features of domestic elevator buckets with our innovative design concepts, ensuring a versatile and high-performance product.
  • Compatibility: The D&S Series is interchangeable with the foreign HD/CC winnowing pan series. Notably, the S series features a lower back height compared to the D series, facilitating smoother operations.
  • Optimal Bucket Spacing: The recommended minimum bucket distance is the size “B” plus 25 mm. This measurement can be adjusted based on the required lifting capacity and the spacing of the winnowing pan installation.
  • Operational Speed: For optimal performance, the linear speed of the elevator should not exceed 2.5 m/s. Adjustments can be made based on the elevator head wheel diameter and variations in the grain angle.
  • Capacity Planning: For engineering designs, it is recommended to use (Z-Y) + 10% as the usable capacity to ensure efficiency and accommodate potential increases in load.

These refinements and specifications ensure that the D&S Series buckets meet the demanding needs of modern agricultural practices, providing durability, efficiency, and adaptability. For more data about this series contact us here.

CC Series Deep Type Bucket (HDPE & Nylon)

The CC Series belongs to our overloading agricultural type deep bucket line, designed for high efficiency and optimized space usage. These buckets are crafted from high-quality HDPE and nylon, enhancing durability and functionality.

  • Innovative Design: Featuring a unique sidewall design that improves the fill factor of the bucket volume, the CC Series allows for closer bucket installation distances. This design enhances the production capacity of the elevator system.
  • Global Compatibility: Following the North American prototype, the CC Series integrates features suited for both international and domestic elevator designs. This series is compatible with the foreign HD/CC bucket series, ensuring versatile application across various systems.
  • Optimal Operation Speed: The recommended linear speed of the elevator is less than 2.5 m/s. Adjustments can be made based on the diameter of the elevator’s head wheel and the variation in grain angle to accommodate different operational requirements.
  • Capacity Recommendations: For engineering purposes, it is recommended to use “(Z-Y)” + 10% of the volume as the available capacity in design calculations. This allows for a buffer in capacity planning, ensuring that the elevator operates efficiently under varying loads.

The CC Series is engineered to meet the rigorous demands of agricultural applications, providing a reliable and effective solution for enhancing elevator productivity through advanced material and design innovation. For more data about this series contact us here.

DS Series Deep Type Bucket (HDPE & Nylon)

The DS Series deep type buckets are engineered for both gravity discharge and mixed discharge applications, making them versatile for various bulk material handling scenarios.

  • Discharge Compatibility: These buckets are ideally suited for efficient handling in gravity discharge setups or mixed discharge systems, providing flexibility in operational use.
  • Optimal Bucket Spacing: The recommended minimum bucket distance is size “B” plus 25 mm. This spacing can be adjusted based on the specific requirements related to the lifting capacity of the elevator, ensuring optimal performance.
  • Speed and Adjustment: It is advised that the linear speed of the elevator not exceed 2.5 m/s. Adjustments can be tailored based on the head wheel diameter of the elevator and any changes in the angle of grain, accommodating different operational dynamics.
  • Capacity Calculation: For engineering designs, it is recommended to use “(Z-Y) + 10%” of the volume as the available capacity. This guideline helps in designing a system that effectively handles expected loads while providing a margin for variations.

The DS Series represents a robust solution for efficient material handling, combining durable materials with a design that adapts to a variety of industrial requirements. These features make the DS Series an excellent choice for enhancing productivity and reliability in elevator operations. For more data about this series contact us here.

DQ Series Shallow Type Bucket (HDPE & Nylon)

DQ Series Shallow Type Bucket (HDPE & Nylon)

The DQ Series is specifically designed for high-speed centrifugal discharge and efficient handling of light bulk materials.

  • Application Suitability: Ideal for high-speed applications where centrifugal discharge is used to move light bulk materials, ensuring quick and efficient transportation.
  • Optimal Bucket Spacing: The recommended minimum bucket distance is size “B” plus 25 mm. This spacing is adjustable based on the specific lifting capacity requirements of your system, allowing for customized setup to maximize efficiency.
  • Speed Recommendations and Adjustments: It is advised to keep the linear speed of the elevator under 3.5 m/s. Adjustments to this speed can be made depending on the diameter of the elevator’s head wheel and any changes in the grain angle, which helps in accommodating various operational needs.
  • Capacity Guidelines: For engineering design purposes, the recommended capacity calculation is “(Z-Y) + 5%”. This guideline helps in ensuring that the system is not overloaded, maintaining efficient operation while providing a buffer for variability in load.

The DQ Series shallow type buckets offer a streamlined solution for fast and light material handling scenarios, combining material durability with design precision to meet the high demands of modern bulk handling systems. For more data about this series contact us here.

M Series Medium Deep Type Bucket (HDPE & Nylon)

M Series Medium Deep Type Bucket (HDPE & Nylon)

The M Series buckets are designed for versatility, suitable for a wide range of speeds and material types. These medium deep type buckets provide an effective solution for diverse bulk handling needs.

  • Versatile Use: Ideal for applications that require a broad range of operational speeds and can handle a variety of material types, ensuring flexibility across different industrial settings.
  • Optimal Bucket Spacing: The recommended minimum bucket distance is size “B” plus 25 mm. This spacing can be customized based on the specific lifting capacity needs of your system, allowing for optimal adjustment to maximize efficiency.
  • Speed Recommendations and Adjustments: It is advised that the linear speed of the elevator be maintained at less than 30 m/s. Adjustments can be made according to the diameter of the elevator’s head wheel and any variations in the grain angle, accommodating different operational dynamics.
  • Capacity Guidelines: For engineering designs, the recommended capacity calculation is “(Z-Y) + 10%”. This approach helps ensure the elevator is not overloaded, maintaining efficient operation and providing a buffer for load variations.

The M Series medium deep type buckets are engineered to meet the demands of a variety of bulk handling applications, combining durable materials with a flexible design to enhance productivity and reliability in your operations. For more data about this series contact us here.

DM and DX Series Rice Milling Buckets (HDPE & Nylon)

DM and DX Series Rice Milling Buckets (HDPE & Nylon)

The DM and DX Series buckets are specifically designed for rice milling applications, using high-density polyethylene (HDPE) and nylon to ensure durability and efficient grain handling. These series are tailored to reduce grain breakage during the lifting and unloading processes, ideal for rice and similar delicate materials.

DM Series: Specialized for Rice Machines

  • Unloading Method: Features a unique design where materials smoothly slide off from the bottom of the bucket into the elevator’s discharging port, minimizing fragmentation during lifting.
  • Installation and Speed: Recommended installation spacing is the height “C” dimension plus 5mm. The optimal linear speed of the elevator is between 0.5 to 0.8 m/s, suitable for low-speed gravitational discharge.
  • Application: Specifically engineered for rice milling machines, where gentle handling is crucial to preserve the integrity of the grains.

DX Series: Enhanced Volume and Protection

  • Design Features: While retaining a groove on the back wall similar to the DM series, the DX type offers more internal volume, accommodating a larger quantity of material.
  • Usage: It is extensively utilized in the elevation of finished feed and other materials where high crush prevention is critical. This design supports slow gravity unloading, safeguarding against material damage.
  • Installation and Speed: The recommended installation spacing is winnowing pan back height “C” dimension plus 15 mm. The linear speed of the elevator should be between 0.5 to 1.5 m/s.

Common Features and Recommendations for Both Series

  • Volume for Design: For engineering designs, both series recommend using the “Volume (L)” as the specified capacity to ensure accurate and efficient capacity planning.

The DM and DX Series are exemplary in their specialized construction and functional design, catering specifically to the rice milling industry and similar applications where the prevention of material damage is paramount. They provide a reliable solution for enhancing operational efficiency and maintaining product quality during bulk material handling.

DH Series Drying Bucket (HDPE & Nylon)

DH Series Drying Bucket (HDPE & Nylon)

The DH Series buckets are specifically designed for use in the grain processing industry, particularly in drying elevator systems. These buckets are optimized for high-speed centrifugal discharge, ensuring efficient handling and processing.

Features and Specifications:

  • Application: Primarily used in drying elevators within the grain processing sector, these buckets are engineered to handle high-speed operations and the associated demands of grain drying processes.
  • Material Adaptability: The dimensions provided (A, B, C sizes) refer to the nylon bucket sizes. It’s important to note that HDPE buckets will be slightly smaller, with a reduction of about 2-5% in size due to material characteristics.
  • Design Considerations: When planning and designing systems with DH Series buckets, it is recommended to use “(Z-Y) + 10%” as the usable capacity. This calculation accounts for the slight size reduction in HDPE buckets and ensures that the system design can handle the intended volume effectively.

Usage Recommendations:

  • High-Speed Centrifugal Discharge: These buckets are suitable for systems that require rapid movement and discharge of grain, taking advantage of their durable design to withstand the stresses of high-speed operations.
  • Engineering Design: The recommended capacity adjustment allows engineers to design systems that are both efficient and capable of meeting the processing demands without overloading or inefficiency.

The DH Series drying buckets are an integral component for modern grain processing facilities, combining robust material properties with precise design to maximize performance in drying applications. They ensure that the grain handling process is smooth, efficient, and aligned with industry standards for safety and productivity.

E Series Shallow Type Bucket (HDPE & Nylon)

E Series Shallow Type Bucket (HDPE & Nylon)

The E Series shallow type buckets are engineered for high-speed centrifugal discharge, specifically tailored for lifting light bulk materials in various industrial applications.

Features and Specifications:

  • Optimal Use: These buckets are ideal for systems that require rapid and efficient lifting and discharge of lightweight bulk materials, such as grains, feeds, or certain chemicals.
  • Speed Recommendations: It is suggested that the hoist operates at a speed of 3.5 meters per second or less. This optimal speed ensures effective handling while minimizing the risk of material spillage or bucket wear.
  • Adjustable Design: The bucket’s performance can be enhanced by adjusting the nose wheel diameter. This adjustment can accommodate changes in the throwing angle of the materials, optimizing the trajectory and efficiency of the discharge process.
  • Capacity Planning: For engineering designs, it is recommended to calculate the usable capacity as “(Z-Y) + 5%TM”. This allowance provides a buffer to accommodate variations in material density and volume, ensuring the system’s capacity meets operational demands without overloading.

Usage Recommendations:

  • High-Speed Centrifugal Discharge: These buckets are specifically designed to handle the rigorous demands of high-speed operations, making them suitable for industries where quick material processing and turnover are critical.
  • Light Bulk Materials: Their design is particularly beneficial for transporting light materials that require gentle handling to prevent breakage or loss during the lifting and discharging process.

The E Series shallow type buckets combine durable materials and a specialized design to provide high-performance handling solutions for industries requiring fast and efficient material transport. Their adaptable features ensure that they can be tailored to meet specific operational needs, enhancing productivity and reliability in high-speed applications.

DL Series Z Type Elevator Bucket (HDPE & Nylon)

The DL Series Z Type Elevator Buckets are robust choices for complex conveyor systems that incorporate both vertical and horizontal movements. These buckets are specifically designed to meet the multifaceted demands of the seed and food processing industries.

Features and Specifications:

  • Versatile Conveying: DL Series buckets are ideal for chain conveyors that require a seamless transition between vertical and horizontal conveying, providing smooth and efficient material flow in complex routing configurations.
  • Material Composition: Constructed from HDPE and nylon, these buckets offer excellent durability, impact resistance, and resistance to wear, ensuring longevity and reliability in demanding processing environments.
  • Industry Application: These buckets are particularly suited for seed handling and food processing, where precise and gentle handling of materials is crucial to maintaining quality and integrity.

Benefits and Usage:

  • Multi-directional Conveying: The design of the Z Type Elevator Bucket allows for efficient handling and conveying in systems that move materials not only vertically but also horizontally. This capability is essential for facilities that have spatial constraints or require complex material handling paths.
  • Food and Seed Industry: The material choice and bucket design cater specifically to the needs of industries where contamination risks must be minimized, and material integrity is paramount. The buckets’ compatibility with food-grade standards ensures safe and hygienic handling.
  • Durable Material Handling Solutions: The use of HDPE and nylon not only enhances the bucket’s durability but also reduces maintenance costs over time. These materials withstand various chemical exposures and temperature variations, common in food and seed processing.

The DL Series Z Type Elevator Buckets are engineered to optimize material transport in multi-directional conveyor systems, enhancing operational efficiency and productivity in the food and seed processing sectors. Their robust construction and thoughtful design make them invaluable components in sophisticated conveying systems.

Our Different Types of Plastic Elevator Buckets

Series Name Type Material Used Primary Application Special Features
D and S Series (Deep) Deep HDPE & Nylon General bulk material handling High impact resistance, suitable for abrasive materials
CC Series (Deep) Deep HDPE & Nylon Agricultural, high crush prevention Improved fill factor, smaller installation distance
DQ Series (Shallow) Shallow HDPE & Nylon Light bulk material, high-speed discharge Optimal for high-speed centrifugal discharge
DX Series (Rice Mill) Special HDPE & Nylon Rice milling, gentle handling More internal volume, slow gravity unloading
DS Series (Deep) Deep HDPE & Nylon Broad range of speeds and materials Versatile, suitable for different operational speeds
M Series (Mid-deep) Mid-deep HDPE & Nylon Versatile bulk handling Broader range of speed and material compatibility
E Series (Shallow) Shallow HDPE & Nylon High-speed centrifugal discharge Suitable for light materials, high-speed operations
DM Series (Rice Mill) Special HDPE & Nylon Rice mills, low-speed gravitational discharge Minimizes fragmentation, suitable for low-speed operations
DH Series (Drying) Drying HDPE & Nylon Grain drying processes Designed for drying elevators, high-speed centrifugal discharge
DL Series (Inductive) Inductive HDPE & Nylon Seed and food processing Suitable for vertical and horizontal conveying

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